Military Cable Assemblies and Harnesses

Black Cat cables is a leading UK manufacturer of custom military cables and
electronic wire harnesses for Military, Defence, and Aerospace applications.


Our Managing Director served 12 years in the British Army, Royal Corps of Signals.
so military cables are a major part of Black Cats cable portfolio. 


Amphenol Socapex RJFTV Ruggedized Cables


- Battlefield communications, 
- Shelters, Submarine, Radars, 
- Railways, Subways,
- Geophysics,
- Reinforced PC's.

Details for Connector below.


Data Transmission: 

10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801

Mechanical:

  • Start Thread coupling mechanism (MIL-DTL-38999 series III type) with 
    anti-decoupling device.
  • 4 mechanical Coding / Polarization possibilities by the user (insert rotation). 
  • RJ45 cordsetretention in the plug : 100 N in the axis
  • Mating cycles : 500 min

 

Environmental Protection

  •  Sealing: IP67
  •  Salt Spray : 48 h withNickel plating> 500 h with Olive DrabCadmium
  •  Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 
  •   Vibrations : 10 –500 Hz, 10 g, 3 axes : no discontinuity> 10nanos.
      Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h)
  •   Shocks : IK06 : weightof 250 g drop from40 cm [15.75 in]
      onto connectors(mated pair)
  •   Humidity: 21 days, 43°C, 98%humidity
  •   Thermal Shock: 5 cycles at -40°C / +100°C
  •   TemperatureRange : -40°C / +85°C

RJF TV : Metallic MIL-DTL-38999 version :

  •   (Thread coupling with anti-decoupling device)

 


Defence Standard Cables

Defence standard cable, although originally for military use, is now widely used in all industries as it is compact, has a range of sizes for most applications and a high working voltage.

Multicore 24AWG cables generally to Ministry of Defence Standard DEF61-12 Part 4


Type A - Unscreened 7/0.2mm Defence Standard Cables:



 

 

 

 

Unscreened 7/0.2mm Defence Standard Cables
24 AWG multi core flexible cables designed for high density wiring between components and within instruments and electronic equipment. They are extensively used in aircraft, process control systems, computers, data processors, military vehicles and military equipment. Not to be used for direct connection to mains supply.

•PVC - Polyvinyl-Chloride
•LSF - Low Smoke Fume
•LSZH - Low Smoke Zero Halogen
•PE - Polyethylene (External, Duct Grade)
•PP/PE - Polypropylene/Polyethylene (External, Direct Burial)


Common Reference & Description

7-2-2A 2 Core 7/0.2mm Unscreened Black PVC

7-2-3A 3 Core 7/0.2mm Unscreened Black PVC

7-2-4A 4 Core 7/0.2mm Unscreened Black PVC

7-2-6A 6 Core 7/0.2mm Unscreened Black PVC

7-2-12A 12 Core 7/0.2mm Unscreened Black PVC

7-2-15A 15 Core 7/0.2mm Unscreened Black PVC

7-2-18A 18 Core 7/0.2mm Unscreened Black PVC

7-2-25A 25 Core 7/0.2mm Unscreened Black PVC

7-2-36A 36 Core 7/0.2mm Unscreened Black PVC

Type C - Braid Screened 7/0.2mm Def Stan:

 

 

 

Braid Screened 7/0.2mm Defence Standard Cables
24 AWG multi core flexible cables designed for high density wiring between components and within instruments and electronic equipment. They are extensively used in aircraft, process control systems, computers, data processors, military vehicles and military equipment. Not to be used for direct connection to mains supply.

•PVC - Polyvinyl-Chloride
•LSF - Low Smoke Fume
•LSZH - Low Smoke Zero Halogen
•PE - Polyethylene (External, Duct Grade)
•PP/PE - Polypropylene/Polyethylene (External, Direct Burial)

Common Reference & Description

7-2-2C 2 Core 7/0.2mm Braid Screened Black LSF

7-2-2C 2 Core 7/0.2mm Braid Screened Grey LSF

7-2-2C 2 Core 7/0.2mm Braid Screened Black PVC

7-2-3C 3 Core 7/0.2mm Braid Screened Black PVC

7-2-4C 4 Core 7/0.2mm Braid Screened Black LSF

7-2-4C 4 Core 7/0.2mm Braid Screened Black PVC

7-2-6C 6 Core 7/0.2mm Braid Screened Black LSF

7-2-6C 6 Core 7/0.2mm Braid Screened Black PVC

7-2-6C 6 Core 7/0.2mm Braid Screened Grey PVC

7-2-8C 8 Core 7/0.2mm Braid Screened Black PVC

7-2-9C 9 Core 7/0.2mm Braid Screened Black PVC

7-2-10C 10 Core 7/0.2mm Braid Screened Black PVC

7-2-12C 12 Core 7/0.2mm Braid Screened Black PP/PE

7-2-12C 12 Core 7/0.2mm Braid Screened Black PVC

7-2-15C 15 Core 7/0.2mm Braid Screened Black PVC

7-2-18C 18 Core 7/0.2mm Braid Screened Black PVC

7-2-25C 25 Core 7/0.2mm Braid Screened Black PVC

7-2-25C 25 Core 7/0.2mm Braid Screened Grey PVC

7-2-36C 36 Core 7/0.2mm Braid Screened Black PVC

7-2-36C 36 Core 7/0.2mm Braid Screened Grey PVC

Type S - Foil Screened 7/0.2mm Def Stan:

 

 

Foil Screened 7/0.2mm Defence Standard Cables
24 AWG multi core flexible cables designed for high density wiring between components and within instruments and electronic equipment. They are extensively used in aircraft, process control systems, computers, data processors, military vehicles and military equipment. Not to be used for direct connection to mains supply.

•PVC - Polyvinyl-Chloride
•LSF - Low Smoke Fume
•LSZH - Low Smoke Zero Halogen
•PE - Polyethylene (External, Duct Grade)
•PP/PE - Polypropylene/Polyethylene (External, Direct Burial)

Common Reference & Description

7-2-4S 4 Core 7/0.2mm Foil Screened Grey LSF

7-2-6S 6 Core 7/0.2mm Foil Screened Grey LSF

7-2-6S 6 Core 7/0.2mm Foil Screened Black PVC

7-2-8S 8 Core 7/0.2mm Foil Screened Black PE

7-2-8S 8 Core 7/0.2mm Foil Screened Black PVC

7-2-8S 8 Core 7/0.2mm Foil Screened Grey LSF

7-2-9S 9 Core 7/0.2mm Foil Screened Grey LSF

7-2-10S 10 Core 7/0.2mm Foil Screened Grey LSF

7-2-12S 12 Core 7/0.2mm Foil Screened Black PP/PE

7-2-12S 12 Core 7/0.2mm Foil Screened Grey LSF

7-2-12S 12 Core 7/0.2mm Foil Screened Black PVC

7-2-15S 15 Core 7/0.2mm Foil Screened Grey LSF

7-2-25S 25 Core 7/0.2mm Foil Screened Grey LSF


Below are military specs that Black Cat can offer to customers

MIL-C-5015
MIL-C-24308
MIL-C-26482 (Series 1, Solder)
MIL-C-26482 (Series 1, Crimp)
MIL-C-26482 (Series 2)
MIL-C-26500
MIL-C-38999 (Series 1)
MIL-C-38999 (Series 2)
MIL-C-38999 (Series 3)
MIL-C-38999 (Series 4)
MIL-C-39012
MIL-C-39029
MIL-C-81511 (Series 1, 2, 3 & 4)
MIL-C-83723 (Series 3)
MIL-C-83733
MIL-C-85049

 

     Please contact sales on 01494 711820 or sales@blackcatcables.com